Milling Stainless Steel

Matenco is a mechanical workshop specializing in CNC turning and milling for contract manufacturing. With over 40 years of experience and a state-of-the-art machine park, we take full responsibility from raw material to finished product. We help you efficiently and cost-effectively solve all challenges within machining – regardless of material or industry.

Why is Stainless Steel Difficult to Mill?

Stainless steel offers excellent properties such as high strength and corrosion resistance. However, it presents significant challenges during milling. Its low thermal conductivity leads to high heat buildup in the cutting zone, which can cause severe tool wear and negatively impact surface finish. Additionally, stainless steel tends to work-harden and has a toughness that demands optimized machining techniques.

Key Properties to Understand Before Starting

Not all stainless steels are the same. At Matenco, we tailor our milling strategies based on the material type:

Austenitic steels (e.g., 304, 316L): High toughness and significant work-hardening.

Ferritic steels (e.g., 430): Less tough and easier to machine.

Martensitic and duplex steels: Require robust tools and precise process control.

We always analyze the material's properties before beginning any project to ensure optimal machining from the very first cut.

Cnc-turning
Cnc-turning

Best Tools for Milling Stainless Steel

When milling stainless steel at Matenco, we use:

Solid carbide end mills with advanced PVD coatings like AlTiN and AlCrN to withstand high temperatures.

Tools with polished flutes for efficient chip evacuation.

Special geometries designed to reduce cutting forces and prevent built-up edges.

Thanks to our modern equipment, including machines like the DN Solutions DVF 5000 and Haas VF-4SS, we can optimize tool selection for every project and material type.

Cutting Data and Settings for Optimal Results

At Matenco, we always adapt the cutting parameters for each specific application. General guidelines for milling stainless steel include:

Cutting speed: 60–120 m/min (adjusted depending on steel grade and tooling).

Feed per tooth: 0.05–0.15 mm/tooth to avoid rubbing and work-hardening.

Cutting depth: Moderate engagement to maintain process stability.

Cooling: High-pressure coolant directly at the cutting edge – a standard practice in our workshop.

By combining the right machine capacity with extensive experience, we consistently ensure the highest quality and efficiency in our milling processes.

Common Mistakes and How to Avoid Them

At Matenco, we’ve seen almost every possible mistake when it comes to milling stainless steel – and we know how to avoid them:

Risk

Mistake

Matenco’s Solution

Too low feed rate

Work-hardening and tool wear

We ensure proper chip thickness from the start

Wrong tool material

Rapid tool wear

Special tools for stainless steel in every project

Insufficient cooling

Overheating and surface defects

High-pressure cooling in all applications

Unstable fixturing

Vibrations and poor precision

Stable fixturing and customized clamping methods

Frequently Asked Questions About Milling Stainless Steel

Which type of stainless steel is hardest to mill?

Austenitic steels like 304 and 316L are the most challenging.

Do I always need to use coolant?

Yes, generous cooling is crucial for managing heat and wear.

What tools are best for stainless steel?

Solid carbide end mills with AlTiN or AlCrN coatings.

Can Matenco also help with small series?

Yes, we offer grinding, polishing, and other finishing services.

How does cutting data affect the result?

Cutting speed: 200–400 m/min
Feed: 0.1–0.3 mm/rev
Depth of cut: 0.5–2 mm
Tool: Polished carbide or PCD (polycrystalline diamond)
Cooling: Dry or light mist
Tips: Highly thermally sensitive – cooling must be carefully controlled

Contact Us

Do you have a project that demands precision and experience? Don’t hesitate to reach out to us at Matenco. We are happy to help you find the best solution for your machining needs, no matter the material or challenge. Contact us today – we’ll deliver a solution that meets your requirements, from initial sketch to finished product.

Milling
CNC machine

DN solutions DVF 5000

Work area

625x450x400

Spindle speed

12000

Tool locations

61

Control system

Fanuc

Type

5-axis milling

Milling
CNC machine

Haas VF-4SS

Work area

2xØ160x300

Spindle speed

12000

Tool locations

24

Control system

Haas

Type

5-axis milling

Milling
CNC machine

Fanuc Robodrill

Work area

Ø160x200

Spindle speed

9000

Tool locations

21

Control system

Fanuc

Type

4-axis milling

Get in touch

Contact us

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Matenco AB
Jordbrotorpsvägen 2
136  50 Haninge
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